Driltech Case Study
Driltech is a leading manufacturer of quality rotary
blast hole drilling machines.
The Driltech multiplex system differs from that of typical
Class 1 customers because of the extensive electro hydraulic
control requirements. Driltech required proportional
control of over 30 separate functions. To accomplish
the electro hydraulic proportional control Class 1 employed
their Ramp Rate Control Module (RRCM) also known as
the Joystick Controller. The RRCM coupled with the Proportional
Valve Driver Module (PVDM) is responsible for all electro
hydraulic control on the drill, including the propel
or tram circuit, the rotation circuit, the feed or pull
down circuit and all pipe handling and auxiliary circuits.
The RRCM PVDM combination allows Driltech unequalled
programmability of their proportional valves. Each valve
can be programmed to operate in two profiles. Within
each profile the ramp on/off time, threshold (dead band),
the low and high PWM can be set. Each PVDM represents
a channel and the PWM frequency can be set from channel
to channel.
Driltech chose the Class 1 ES-Key System because it
utilizes a Control Area Network (CAN). The Es-Key system
allows their entire electrical system, including their
electro hydraulic control to reside on the same network.
Driltech really wanted to capitalize the benefits of
the ES-Key System by locating all of the operator controls
in the seat. This would have been impossible with a
conventional system due to the number of wires necessary
to control such a complex piece of machinery. Even with
the AM/FM CD player installed in the seat there were
less than 10 wires that had to be routed through the
seat swivel.
After the inputs and outputs were defined, the machine
was set up in zones that strategically located the ES-Key
nodes close to their operating points. Nodes were placed
near the engine, in the seat, at the base of the mast
near the hydraulic pumps and on the mast itself. Every
possible function was multiplexed, from the automatic
ether injection system for cold starting to the pipe
handling and drill system functions on the mast.
The Driltech drill has been an excellent proving ground
for the ES-Key system. The rugged environmental conditions
of the mining industry showcase the reliability of the
ES-Key system. Not only are there the typical moisture
and extreme temperature concerns, but also the vibration
levels reach extraordinary benchmarks. Quality and reliability
make Class1 and Driltech a formidable team.
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